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MANUFACTURING PROCESS

THE MANUFACTURING TAKES PLACE IN THREE PRODUCTION DEPARTMENTS (PRODUCTION BUILDINGS):

MAIN STAGES

  • preliminary mechanical processing
  • final mechanical processing

Department for mechanical processing with universal machines (Building 1)

  • machining of semi-finished parts (pre-cut)
  • assembly
  • welding
  • blasting

Department for semi-finished parts, welding and assembly (Building 2)

  • thermal processing
  • final mechanical processing
  • painting and dispatch

Department for mechanical and thermal processing, preparation and painting (Building 3)

MANUFACTURING FACILITIES

GAS CUTTING MACHINE

  • Max plate dimensions: 3000×8000 and max plate thickness 200 mm

PLASMA CUTTING MACHINE

  • Max plate dimensions: 2500 х 6500 and max plate thickness 15 mm

BANDSAW

  • max diameter 300 mm

ROLL BENDING MACHINE

  • max plate thickness 12 mm

8 x WELDING MACHINES “FRONIUS” AND “KEMPI”

  • operating at 500 and 370 А

UNIVERSAL LATHES AND MILLING MACHINES

HORIZONTAL MILLING MACHINE

  • max diameter 1650 mm and max length 5000 mm

HORIZONTAL BORING MACHINE

HORIZONTAL MACHINING CENTER WFT 13 R CNC

  • 5 axes
  • Enables high quality machining of large work pieces that demand exact and complex processing
  • Parameters: travel, axes X /Y /Z /W /V 4000 /2000 /2000 /730 /600 mm; table 1800×2200 mm
  • Loading capacity 15000 kg

VERTICAL MACHINING CENTER FOR MEDIUM-SIZE WORKPIECES

  • machining of medium-size work pieces at high speed cutting and feeding
  • parameters: travel, axes X / Y / Z 2000 /900 /800 mm, table 2000×1000 mm
  • loading capacity: 2500 kg

Horizontal boring and milling machine with CNC Fermat WFT 15

  • 5 axes;
  • efficient processing of large and heavy workpieces with high precision and quality of operation;
  • parameters: travel axes X /Y /Z /W /B 4000 /3000 /2000 /1000 mm; table 2500×2500 mm;
  • loading capacity 20000 kg.

Electric furnace

Electric furnace for thermal processing of welding constructions carrying out the residual loads after welding – 300 kw and dimensions 5010 / 2570 / 3170.